PRS Plastic and Film designs customized calendering equipment

Rubber to Steel Calender

Calendering equipment is available in horizontal or vertical configurations

Bringing effective calendering equipment online is among the most important investments converters make in maximizing their manufacturing operations. PRS Plastic and Film designs and produces a wide range of calendering equipment that meets the standard as well as custom design needs.

The design team at PRS Plastic and Film creates a variety of calendering equipment for thermobond and thermoform applications, as well as non-heated calendering applications. Advanced engineering features include hydraulic loading and mechanical roll adjustability that enables uniform contact across the roll face.

Also viewed as one of North America’s leading embossing roll manufacturers, PRS Plastic and Film teams fully understand every aspect of calendering equipment operation.

Calendering equipment configurations

PRS Plastic and Film designs and manufactures calendering equipment in vertical and horizontal configurations, with the ability for customization to achieve specific converting applications including:

  • Smooth steel to fiber
  • Smooth steel to rubber
  • Smooth steel to steel
  • Engraved steel to smooth steel roll

Services involving the development or refurbishment of embossing equipment, embossing rolls and engraving patterns are staples of PRS Plastic and Film.

Roll refurbishment is a cost-effective way to extend the lifespan of existing rolls. PRS Plastic and Film conducts roll inspection, journal repair and removal of old engraving as part of the service.

Roll fabrication and repair services encompass rolls up to 48 inches in diameter and 220 inches in length for a variety of roll types.

Custom machine development involves the design and production of non-standard embossing machines to meet specific needs.

Pattern development and roll engraving have anchored our service offerings for fifty years. Today’s pattern development capabilities meet even the most demanding requirements for substrates including paper, film, nonwovens and specialty materials.

Contact PRS Plastic and Film to learn more about how our calendering equipment capabilities can enhance your operations.

Related Products by Industry

Plastic and Film

The experts at Industrial Engraving have decades of experience solving challenges for the world's top consumer product manufacturers. Experienced teams have built a reputation for providing precision embossing rolls on time and on budget. As a member of Precision Roll Solutions, the team has 3x the experts, with the resources to invest in new technologies, and over 30,000 added sq. ft. of manufacturing. This team is now PRS | Plastic and Film.

Printing

MECA built a reputation for providing flexographic print sleeves on time and on budget. As a Precision Roll Solutions company, this team gains the resources to invest in new technologies, and over 30,000 added sq. ft. of manufacturing space.

Building

IR Engraving has decades of experience solving challenges for the world's top building product manufacturers. We've built a reputation for providing precision engraved rolls on time and on budget. As a member of the Precision Roll Solutions family, we now have access to a wider network of experts, the resources to invest in new technologies, and over 30,000 added sq. ft. of manufacturing.

Web Control

When it comes to quality and efficiency in web handling, control is everything. Temperature and tension are our expertise at Precision Roll Solutions, built upon a solid foundation of experience delivering the industry's most reliable vacuum tension rolls and heat transfer rolls as MECA Solutions.