Embossing roller design is part of Precision Roll Solutions' history

Embossing Roll Design

Top brands rely on new and re-engraved embossing roller design

Technology has evolved in the 60 years since Industrial Engraving, IR Engraving, and GB Embossing founders opened small companies, but the end goal of providing superior embossing roller design and production services is as strong today as ever for the brand they became. 

The brands went on to expand their product offerings to include paper machine calender rolls, a wide range of calendering equipment and embossing equipment, and other machines used in converting operations. Some of the most highly recognized consumer products brands in the world begin with embossing roller design from Industrial Engraving, GB Embossing, and Industrial Engraving.

Embossing roller design and roll refurbishment continue to rank among Precision Roll Solutions' most commonly requested services. Its design team leverages extensive technological tools to design patterns that meet performance requirements for a variety of products including:

  • Nonwovens –Medical and hygiene products; wet wipes
  • Paper –Towel, napkin, and tissue patterns
  • Film –High-density and low-density poly products such as flat films, poly bags, agro-films
  • Additional materials –Metal, foam, foil, laminates, and other specialty markets

Embossing roller design can include pattern manipulation

The artistic portion of embossing roller design has always been the strength of the companies that became Precision Roll Solutions. Specialists within the Tissue, Building, and Plastic and Film divisions are able to manipulate patterns to fit the roll diameter, with digital transfer technology (DTT) minimizing the turnaround time for most patterns.

The use of tooling, master rolls and laser rolls as engraving options are appropriate in specific situations. PRS teams use the best option in providing cost-effective, industry-leading products.

Embossing roller design is a custom service that complements Precision Roll Solutions' comprehensive manufacturing footprint, which supports engineering, fabrication and repair services for rolls as large as 220 inches in length and 48 inches in diameter.

Strict manufacturing procedures deliver consistent quality for:

  • Rubber roll cores
  • Solid steel rolls
  • Tubular constructed rolls
  • Fiber (paper) filled rolls
  • Smooth anvil rolls

With so many years of embossing roller experience, Precision Roll Solutions is the perfect partner for your embossing roller design services needs.

Related Products by Industry

Plastic and Film

The experts at Industrial Engraving have decades of experience solving challenges for the world's top consumer product manufacturers. Experienced teams have built a reputation for providing precision embossing rolls on time and on budget. As a member of Precision Roll Solutions, the team has 3x the experts, with the resources to invest in new technologies, and over 30,000 added sq. ft. of manufacturing. This team is now PRS | Plastic and Film.