Calender Rolls

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Engineered for Performance in Critical Web Processes

Calendering rollers apply uniform pressure to web materials in order to compress, smooth, or finish the substrate. Every PRS calender roll is manufactured to meet tight runout tolerances, surface specifications, and thermal transfer performance for your exact application.

Applications include:

  • Film & sheet extrusion
  • Laminated composites
  • Nonwoven compression & bonding
  • High-gloss finishing & surface modification
  • Packaging substrates
  • Coated or calendared paper
  • Battery Manufacturing

PRS engineers collaborate with you to ensure the right roller design, material selection, and surface finish to achieve consistent production outcomes.

DESIGN OPTIONS
  • Custom Face Lengths & Diameters – Designed to fit OEM lines or custom-built processes
  • Surface Finishes – Mirror-polished, matte, textured, or specialty coatings available
  • Roll Construction – Single-shell, double-shell, or heated designs with controlled deflection
  • Thermal Control – Options for heated calendering or cooling to maintain dimensional stability
  • Tolerances – Precision-ground and balanced to meet runout and concentricity targets
  • Materials – Steel, stainless steel, or specialty alloys based on thermal and mechanical demands

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PRS Experts

Questions? Tough challenge? Need a second opinion? The PRS experts are here to guide you to your next-level engraved or precision roll solution. Set up a consultation today!

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