Embossing Rolls
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Where High-Speed Converting Meets High-Precision Embossing
Precision Roll Solutions designs and manufactures embossing rolls that enhance material functionality, surface texture, and visual appeal across a wide range of converting and production processes.
Our engineered rolls are built to deliver consistency, durability, and pattern transfer at high production speeds:
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Tissue & Towel: Creating bulk or absorbent textures in napkins, bath tissue, and away-from-home dispensers
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Nonwovens: Facilitating bonding and strength for hygiene, medical, or filtration uses
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Bag & Can Liners: Improving stretch and puncture resistance through precision embossing
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Technical Films & Extruded Substrates: Optimizing surfaces for lamination, adhesion, or optical clarity
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Building Materials: Replicating woodgrain and decorative patterns for flooring, siding, and wall panels
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Automotive: Enhancing aesthetic or tactile finishes for interior films, headliners, and other molded components
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Metals & Industrial: Delivering defined surface textures for functional or decorative applications on steel, foil, and heavy-duty materials
Using mechanical, chemical, or laser engraving, we tailor each roll to your performance targets—helping you drive quality, efficiency, and product differentiation.
- Pattern Development can be completed in two weeks. PRS can replicate sampling on rubber to steel and matched steel up to 12 inches wide, producing new or modified pattern development with multiple depths, radiusing, and sidewall angle requirements. This allows for cost-effective review and approval prior to full-scale production launch.
- Surface Treatments: Chrome, Nickel, Copper, Custom.
- Our roll refurbishment or roll repair service is a cost-effective means to extend the lifespan of existing rolls. We provide roll inspection, journal repair, and removal of old engraving as part of our re-engraving service for rolls supplied by customers or rolls manufactured by Precision Roll Solutions.
- Standard Embossing Roll Fabrication Capacity up to eleven (11) tons having an OAL of 372″ and 36″ diameter
Custom sizes available, contact us to discuss.
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PRS Experts
Questions? Tough challenge? Need a second opinion? The PRS experts are here to guide you to your next-level engraved or precision roll solution. Set up a consultation today!