Engraved Rolls and Plates
with Kali Altland
with Francesca Wyatt
For over a century, our engraved production rolls and plates have become the benchmark for uniform patterns and engineered applications to a wide spectrum of consumer products. Our patterns are both aesthetic and functional; for example precision engraved rolls and plates enhance the authenticity of architectural materials for your home.
To accommodate today’s fast-paced manufacturing environment, we have developed complete digital engraving technologies for efficient use by our customers and designers. We have the versatility to quickly customize, design, and reproduce patterns ranging from fine leather grains to large geometric patterns. Rapid prototype samples are available in days or, if scheduled in advance, may be developed in real-time in Sandston, Virginia. Once the baseline design is established, patterns can be easily modified for a custom appearance dependent on the needs of the application and design.
Additionally, we have the industry’s leading pattern library, offering our customers over 100,000 standard designs. Many of these patterns have been hand cut by our leading craftsman and not easily replicated by other engraving methods. Customers are always welcome to visit our design centers to develop new generation of patterns.
Roll Fabrication Capacity up to eleven (11) tons having an OAL of 372″ and 36″ diameter.
Weld Overlay Rolls up to seven (7) tons, 197″ length and 30″ diameter.
Plate Engraving Maximum width of 112″ x 326″ length x 5/8″ thick.
Mill Engraving Rolls up to 260″ length and 42″ diameter or less.
Digital Transfer Technology (DTT) Engraving Rolls up to 200″ length and 38″ diameter or less.
Photo Engraving Roll capacity weighing ten (10) tons and 180″ in length x 36″ diameter.
Laser Engraving Roll capacity up to 216″ length and 36″ diameter.
Print-to-Register Embossing Rolls up to 55″ length and 13″ diameter.
Hot Stamp Rotary Dies Dies up to 24″ length and 8″ diameter.
Heat Treating Rolls up to 90″ in length and 18″ in diameter.
Pattern Development Developing a new pattern can be completed in two weeks.
- Chromium, Nickel and Copper Plating
- Rolls weighing up to 6500 lbs, OAL of 160″ x 36″ diameter
- Vertical plating tank capable of chroming plates 326″ long x 112″ wide